PVC/CPVC Calculator

Calculate Pigment Volume Concentration (PVC), Critical PVC (CPVC) from oil absorption, and the Λ (Lambda) ratio that determines finish type. Supports multi-pigment and multi-binder blends.

Core Equations

PVC (%) = ΣVpᵢ ÷ ΣVᵢ × 100  |  V = weight ÷ density for each component
CPVC (%) = 100 ÷ (1 + (OA × ρ) ÷ K)  |  K = 100 × binder specific gravity
Blend: OA_eff = Σ(Wᵢ×OAᵢ)÷ΣWᵢ    ρ_eff = ΣWᵢ÷Σ(Wᵢ/ρᵢ)
Λ = PVC ÷ CPVC

1. Pigment Volume Concentration (PVC)

Add each pigment/filler and each binder/resin component with its weight and density. Volumes are derived automatically. The optional OA field on each pigment row also feeds the CPVC blend calculation in Section 2 below — no need to re-enter the same pigment twice.

Pigments / Fillers

Binder / Resin + Additives

Complete at least one pigment and one binder row

PVC


2. Critical PVC (CPVC) from Oil Absorption

Calculated from pigment oil absorption (ASTM D281-style, g oil per 100g pigment) and density. For a pigment blend, add each component separately — the calculator derives a weight-weighted effective OA and density.

Single Pigment
Quick one-off entry
Use Pigment Blend
From Section 1 rows

Using Your Pigment/Filler Rows from Section 1

Fill in the OA field on each pigment row in Section 1 above (weight and density are already there). This card updates automatically — nothing to enter here.

Effective OA = —  |  Effective ρ = —

Default 0.935 = linseed oil. Edit for your actual binder. K = 100 × this value.
Enter pigment density and OA to calculate CPVC

CPVC


3. Λ (Lambda) — PVC:CPVC Ratio

Automatically calculated from the PVC and CPVC results above.

Λ = PVC ÷ CPVC

ΛType of finish
< 0.5Glossy enamels
0.5 – 0.8Satin finishing paints
> 0.8Matte finishing paints
0.5 – 1Primers
> 1Putty and economic paints

These bands overlap by design (a primer and a matte paint can share the same Λ) — the right target depends on the product category, not Λ alone.

Practical Note

CPVC calculated from a single pigment's oil absorption is a first-pass estimate. Real formulations blend multiple pigments and extenders that pack together and interact — particle size, shape, and distribution all shift the true packing point in ways a weighted average can't fully capture. Measure CPVC directly on your actual pigment blend (via the Asbeck & Van Loo scrub/gloss or oil absorption method) before finalizing a critical formulation. Λ is a design target, not a pass/fail number — pick it based on the finish and performance you want, then formulate PVC to hit it.

Data Sources & References

  1. Wadgaonkar, K.K., Gadgeel, A.A. — Polymer Science and Technology: Formulae Masterbook, PolymerDNA
  2. Asbeck, W.K., Van Loo, M. — Critical Pigment Volume Relationships, Industrial & Engineering Chemistry, 41(7), 1949
  3. Patton, T.C. — Paint Flow and Pigment Dispersion, 2nd Ed., Wiley-Interscience, 1979

PVC: PVC % = SUM(Vpi) / SUM(Vi) x 100. CPVC: CPVC % = 100 / (1 + (OA x rho)/K), K = 100 x binder specific gravity. Lambda: Lambda = PVC / CPVC.

Built by PolymerDNA — more formulation references in the Formulae Masterbook.

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